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    Direct reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore (in the form of lumps, pellets, or fines) to iron by a reducing gas or elemental carbon produced from natural gas or coal. Many ores are suitable for direct reduction.

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    Direct reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore (in the form of lumps, pellets, or fines) to iron by a reducing gas or elemental carbon produced from natural gas or coal. Many ores are suitable for direct reduction.

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    Non-coking coal is required in sponge iron production, since the coking reaction leads to formation of rings inside the kiln. Practically permissible caking index is 3 maximum for rotary kiln operations. 2) Low ash contents:- High ash leads to under utilization of the kiln volume available for reduction. It also increases the consumption of fixed carbon, since additional energy is consumed in

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